URS URS500 120V Solvent Recycler (Refrigerant Recovery)
Category: Refrigerant Recovery
Check Current PriceURS500 fits small shops that need frequent solvent reclaim and occasional refrigerant capture. It handles up to 15 gallons daily across three cycles. This article discusses Refrigerant Recovery options for shop-scale solvent reclamation.
URS500 Refrigerant Recovery Unit vs Shop-Scale Solvent Recyclers
URS URS500 120V Solvent Recycler (Refrigerant Recovery) suits small automotive and light-industrial shops needing compact reclaim equipment. URS URS500 compares favorably to drum-style reclaimers and benchtop stills on footprint and daily throughput. URS Refrigerant Recovery unit uses all-electric heating and air-cooled condensing so shops avoid water hookups and oil- or refrigerant-add steps. The technical specifications below clarify capacity, power, and placement decisions for shop owners evaluating compact recyclers.
- Capacity: 5 gal processing vessel
- Throughput: up to 15 gal per day (three cycles/day)
- Power: 110-120V, 15 A circuit, 1600 W heater
- Cooling: air-cooled (no plant water required)
- Weight: 130 lbs; price: 4986.93 USD
Smaller benchtop stills typically process 1-3 gallons per day, while industrial drum reclaimers handle tens of gallons daily. Bench units often require manual batch pours and more operator time, increasing labor hours compared to automated units. Choosing the right device reduces solvent purchasing and hazardous waste hauling for your shop.
How do flow rate, solvent boiling point, and purity impact selection?
Flow rate determines cycle time. Higher flow demands more heat input and longer condensing, which lengthens each reclaim cycle. Typical solvent boiling points affect heater selection and condenser sizing:
- Acetone: 56 C (fast cycle, low thermal load)
- MEK (methyl ethyl ketone): 80 C (moderate thermal load)
- Toluene: 111 C (higher thermal load and longer cycle)
Shops processing low-boiling solvents complete cycles faster and gain throughput. Choosing a unit with sufficient heater wattage and an efficient condenser, like this URS500 Refrigerant Recovery system by URS, shortens downtime between batches and improves daily recoverable volume.
Comparing Capacity, Throughput, and Downtime for Recovery Units
URS URS500 120V Solvent Recycler (Refrigerant Recovery) fits shops that need predictable three-cycle daily throughput without industrial utilities. URS500 Refrigerant Recovery Solvent Recycler handles up to 15 gallons per day, so operators can estimate cycles and shift scheduling. Typical downtime comes from heat-up, distillation, and cooldown, with air-cooled units needing extra time for condenser recovery compared with water-cooled systems. Understanding these time blocks helps shops plan batch timing and reduces idle equipment hours.
What shop layout, ventilation, and electrical needs determine fit?
Shop layout determines installation placement. Electrical supply requires a dedicated 110-120V, 15 A circuit capable of delivering at least 1600 W continuous while meeting local code requirements. Ventilation must move solvent vapor away from work areas; place units near exhaust or outdoors under shelter for best air exchange. Because the URS500 Refrigerant Recovery unit is air-cooled and needs no plant water, shops lacking water lines avoid plumbing upgrades, but they must still provide spill containment and non-sparking work surfaces.
URS500 Maintenance Costs, Compliance, and Shop ROI Estimates
URS URS500 120V Solvent Recycler (Refrigerant Recovery) reduces solvent purchase and disposal by up to 95 percent according to the manufacturer claim, improving operating margins. URS Refrigerant Recovery unit requires routine tasks such as emptying concentrated residues, checking seals, and replacing condensate traps to sustain performance. Electricity draw equals 1600 W during heating, so shops should budget energy costs and routine part replacements into operating expense forecasts. Owners gain faster payback when solvent cost and hazardous waste disposal fees run high.
When should techs pick automated reclaim over manual distillation?
Automated reclaim reduces labor hours. Automated systems deliver consistent cut points and purity levels while freeing technicians for other tasks. Manual distillation still fits shops with very low-volume reclaim needs or shops doing infrequent, specialty-purity runs that require hands-on fraction control. When a shop processes multiple gallons weekly and values repeatable solvent quality, the reviewed URS500 Refrigerant Recovery system by URS yields time savings and predictable solvent returns that justify its capital cost.
Typical maintenance and energy math for ROI planning
Estimate electrical cost by multiplying heater power by run hours and local kWh rates. For example scenarios, calculate cycle hours, energy use, and compare with solvent purchase plus disposal fees to derive months-to-payback. Replace seals and filters annually or per manufacturer guidance to avoid downtime and quality loss.
How long will the URS500 pay for itself in real shops? Calculate payback using your shop’s gallons, solvent cost, and disposal fees. Use the formula: payback months = unit price (monthly savings from reduced solvent purchases and disposal). Adjust for labor saved and energy costs when modeling your return.
Can the URS500 handle halogenated solvents? Many benchtop recyclers process common shop solvents, but compatibility varies by solvent chemistry and required purity. Confirm chemical compatibility and local regulatory limits before running halogenated or hazardous streams through any recycler.